We are excited to present two cutting-edge products for coolant management and filtration in the mechanical processing sector: the Monitoring EM and the DFA 3500 filtration system, the result of our continuous technological research.
Monitoring EM: The first programmable and remotely controlled monitoring system
The Monitoring EM is the first coolant monitoring system that is fully programmable and remotely controlled. It operates in real-time, 24/7, continuously monitoring the refractive index, pH level, and temperature of the emulsion, ensuring complete and precise control of the fluid used in mechanical processing.
Through the GattiFuture platform, users can access “live” data at any time, download historical trends, and monitor the operational conditions of the coolant. In the event of an anomaly, the system automatically sends an alert to the customer, our laboratory, and the Gatti Filtrazioni Lubrificanti operations center, enabling a quick response within a few hours. This sensor is the ideal solution for those seeking continuous control, thereby improving operational efficiency and machine management.
DFA 3500: Innovation in coolant filtration and cleaning
The DFA 3500 system represents a true advancement in coolant management. This innovative machine is the only one capable of combining filtration and oil separation with the automatic analysis of the emulsion, ensuring a consistent quality of the fluid used in mechanical processing. Thanks to its coalescence filter and cartridges of 3, 5, 10, and 20 microns, the DFA 3500 removes fine dust from the emulsion, reduces heat, and minimizes oil mist formation. Additionally, it removes oily substances and hydrocarbons, extending the coolant’s life and preventing the proliferation of anaerobic bacteria.
Benefits for your facility
In addition to improving coolant quality, the DFA 3500 system creates a cleaner and safer working environment, optimizes the performance of tools and machines, and guarantees long-term high performance. This system, combined with the Monitoring EM sensor, enables optimal maintenance of the coolant, improving both productivity and sustainability.
Efficient emulsion management means extending its lifespan and reducing the need for frequent replacements, contributing to significant waste reduction. Less waste and fewer harmful substances released into the environment result in a notably reduced environmental impact. Choosing our innovative solutions not only enhances the sustainability of your facility but also offers economic advantages: a longer coolant life and reduced resource consumption lead to lower operating costs in the long term.